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Author Archives: jbc-admin

  1. Operating an Aerospace Machine Shop

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    At JBC Machine, we operate, among other things, an aerospace machine shop. This requires we focus on meeting the exacting demands of this industry. Operating a machine shop of this type requires we understand the complexity of the machinery. We not only need to ensure our technology is capable of addressing the exacting specifics of producing the products or components, but we also must ensure our staff understands and has the necessary skills to utilize the latest devices and processes to their optimal capacity.

    What Characterizes Aerospace Machining?

    Aerospace machining has several qualities that make it demanding. Three basic characteristics that make it stand out from conventional machining services are:

    • Tight tolerances
    • Difficult to machine metals
    • Complex contours, e.g., various forms that make up the shape of the plane, e.g., blades, propellers

    Overall, machine shops that serve the aerospace industry must be prepared to produce complex components for machinery and other aerospace-related items.

    Using Technology

    If an aerospace machine shop is to remain ahead in the game, it must ensure it utilizes the latest processes and technological developments. Five-axis machines are high in demand as they provide efficient, effective and fast workpiece completion. Some of the machines we have at our disposal to design, modify and complete the project are:

    • Mills
    • Vertical machining centers (VMCs)
    • Five-axis turning centers
    • Engine lathes
    • CNC lathes

    CNC plays a significant role in controlling the requisite machinery. However, no matter how advanced and up-to-date the machinery is, it is useless unless you have properly trained staff to operate it.

    Aerospace Machine Shop

    At JBC Machine, our focus is on quality. We pursue it with great passion. This extends not only to our search for the best equipment possible to perform the work but also in ensuring we have the best staff to run it. As an approved Gulfstream Aerospace machine shop, you can rest assured we will meet and even exceed your expectations.

  2. The Benefits of Complete Aluminum Machining Services

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    Aluminum is not one of the easiest metals to work with. In fact, some alloys are soft and difficult to machine, but aluminum offers many advantages over other metals and plastics. When you come to JBC Machine, you enjoy the benefits of complete aluminum machining services. Here is what we mean.

    The Importance of Finishing

    Once your aluminum project is precision machined, it could be far from complete. For example, you may need additional processes to finish it, and you can depend on the same shop that provides high-quality aluminum machining for finishing services. In fact, JBC has more than thirty years of experience working with aluminum, so we know what we are doing. Here are some of the finishing services we offer.

    Anodizing

    Anodizing aluminum alloys place an oxide coating on the surface of the metal. This layer is more resistant to wear and corrosion than the original metal surface. Once anodized, your aluminum parts are easier to paint too.

    Anodizing is a passivation process using electricity. When exposed to special chemicals and electric current, the metal starts to oxidize, and this layer covers the entire surface.

    Chemical Conversion

    The main purpose of anodizing and chemical or chromate conversion methods is the same. Both processes create a thin oxide layer over the surface of the metal. However, with chemical conversion, the chemicals alone do the work, and electric current is not needed.

    Chemical conversion gives aluminum more corrosion protection while keeping its conductivity properties. Anodizing prevents corrosion. It makes the metal harder and prevents chipping.

    Comparing Anodizing and Chemical Conversion

    If you need marine parts that can withstand a great deal of saltwater exposure, anodizing is the best option. Chromate conversion is often used to prepare metal before painting or powder coating. JBC Machine provides a wide range of aluminum machining services. Call (920) 779-4075 today for more info.

  3. JBC Machine Offers Diverse Metal Machining Services

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    When it comes to metal machining services, some shops give you few choices. However, JBC Machine offers many kinds of machining services. Each process is precise, and we can give you custom service too. Here are some of the things we can do for you.

    Turning

    JBC Machine has some of the latest technology in CNC lathes. We produce many shapes and sizes with precision accuracy. In fact, we can deliver just about any kind of turning project you need, and the size of the project doesn’t matter. We also have 5-axis turning capabilities.

    3D Milling

    It takes a lot of expertise and experience to perform perfect three-dimensional milling. We also can take care of the engineering part of your project. Our people can go by drawings, sample parts, prototypes or we’ll take your ideas and plans and turn them into the product you want. There are few limitations to the metal machining services we provide.

    Threading

    When you need precision threads, you can count on JBC Machine for the job. You are assured of the highest quality, and we are not just here to create threaded parts. We offer the most efficient solutions to your machining problems. We can do both inside and outside diameter threads, standard, tapered, and all kinds of special threads.

    Boring Operation

    Precision boring is not an easy task, and we can perform boring operations with VMCs, engine lathes, mills, and CNC lathes. This process not only requires precision machinery, but it also takes experienced machinists to get everything right.

    Quality Services

    These are only a few of the quality-driven precision metal machining services from JBC Machine. We have been serving the needs of our customers since 1985, and we are here 24 hours a day. Call us at (920) 779-4075 for more details.

  4. Custom CNC Machining Benefits Many Companies

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    The applications for CNC machining have never been greater than they are today and they grow with each passing hour. JBC Machine offers custom CNC machining services for many industries. Here are just a few businesses that can benefit from these services.

    Engineering Services
    Engineers often have great ideas for new services or products. They also have many ways to improve existing products. However, generating new ideas and bringing them to market are two completely different things. A custom machine shop has the capabilities to help many engineering services. In fact, JBC has people on staff with engineering skills, and we can work with your engineers to develop the right parts or products for your customers. We also can manufacture them, and this includes prototyping services.

    Parts Manufacturers and Distributors
    Does your business supply parts to customers? If so, you are sometimes limited on what you can give them. For example, if a customer needs a difficult part (which is no longer manufactured) what can you do? You can turn to JBC custom CNC machining services. Our machinists can reverse engineer parts and keep the information on file. This gives you a great source for custom parts, and your customers will greatly appreciate that. This is an excellent service for purchasing managers too.

    Small to Medium Size Machine Shops
    Many smaller machine shops have limits on what they can give their customers. For example, if a product calls for 3D milling or a customer needs materials like aluminum or stainless steel, these shops may have to turn down business, and this can cause catastrophic results.

    This kind of problem is easily solved when you go to a custom CNC machining service like JBC Machine. We have some of the best equipment for many types of products and materials. We can handle your “hard to work with” projects to keep your customers happy. Call us today at (920) 779-4075 for more info.