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  1. 4 Crucial Factors to Consider When Choosing A Trustworthy CNC Machine Shop

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    If you need a shop to help you meet seasonal demands, niche markets, or other kinds of machining services, you can turn to a good CNC machine shop for assistance. But which shop should you choose? This selection can affect the future of your business and is a very important decision. Here are 4 crucial factors to remember to help you choose the best shop for your business.

    1. Consistent Quality

    High-quality is an important consideration. However, the CNC machine shop you choose should deliver quality every time you place an order. If not, you may have to spend a lot of time returning materials and dealing with customer complaints.

    2. Timely Deliveries

    If you want a shop you can depend on, it should provide materials when promised. This takes a company which has the right kind of shipping or freight system in place. Getting your materials on time also means quick turnaround times for orders. A good CNC machine shop can get your materials out within a reasonable timeframe and provide rush orders when needed.

    3. A Wide Range of Services

    Do you sometimes need high-grade aluminum parts for the aerospace industry? Maybe your needs include milling, turning, boring, prototyping, and other services. When you choose a shop like JBC Machine, you enjoy all these services and much more.

    4. Years in the Business

    JBC Machine has been serving the needs of our customers since 1985. We have grown from a single lathe machine in a rented garage, to a state of the art shop with 17 machinists and a total workforce of 28 employees. Several of our machinists have been with us for more than 20 years. When you need custom precision machining services, you can depend on JBC Machine. Call us today at (920) 779-4075 to see what we can do for you.

  2. The Challenges Of Aluminum Machining

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    Many of the new customers that come to JBC Machine have negative experiences with other machine shops, particularly when it comes to aluminum machining. While aluminum is often considered a malleable option, this is dependent on the alloy. Different alloys of aluminum require different options in equipment to provide the horsepower and the precision cutting required for any type of high tolerance orders.

    Unfortunately, when companies without experience in working with the different alloys attempt aluminum machining, the results can be disastrous. Poor quality machining, inconsistency in the parts, and the inability to meet tolerances required are all common issues.

    The Correct Equipment

    At JBC Machine, we have the luxury of utilizing the latest in state-of-the-art equipment and technology for all of our machining. In addition to CNC lathes, 5 axis turning centers, and 3D milling services, we also provide threading, drilling and boring specific to aluminum alloys.

    This is true for parts we are creating from a design, but we also offer reverse engineering services. If you have a broken or worn part and want us to engineer a replacement, we have the capability to create a complete replica of the part that is identical to the OEM part we receive.

    High Tolerances

    Unfortunately, the machining of aluminum using older types of machining equipment often results in a buildup of heat around the area where the cutting tool makes contact. More advanced equipment provides better and faster cutting capacity, improved thermal stability, and a better process for flooding coolant to both maintain temperature and also quickly remove the chips that form in the process.

    Of course, our experienced machinists overseeing the process are also essential for the quality control we provide with all of our aluminum machining services. JBC Machine is ISO 9001 certified, and we are also AS9100D certified for the manufacture of custom machine parts, which demonstrates our commitment to quality in all aspects of our production.

    If you have questions about machining aluminum or need help with reverse engineering of a part, call us today at (920) 779-4075.

  3. What Makes The Biggest Difference Between Machine Shop Services?

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    As an OEM or as a company looking for prototype machining or specialized machining services for a one time project, knowing what to look for in machine shop services can be the difference in a job well done or a job that becomes a problem.

    Pinpointing one specific advantage over all other factors in machine shop services is different based on the type of service required. However, for most OEMs and even small stand-alone projects, there are multiple services a machine shop can offer. Utilizing one shop to complete multiple processes can help to decrease the supply chain, streamline production, more effectively manage quality control standards and even to reduce the cost per unit of production.

    At JBC Machine, we see the biggest differences between machine shop services as a combination of experience, expertise, equipment, and highly trained machinists. Together, these factors contribute to better quality control throughout production, an understanding of industry standards, and the capability to produce the parts to the specifications required.

    Full Service Shops

    At JBC Machine, we provide full machine shop services. This includes having state-of-the-art equipment using the latest in software and technology for precision machining for prototyping through to large volume orders.

    Offering services from engineering support through to 3D milling, split anvils, and full metal machining, we can create the parts and components you need. We also have experience in expertise in working with challenging types of materials, including stainless steel, aluminum, and bronze.

    In addition to working with standard and well as exotic types of metals and alloys, our shop is also set up to provide CNC plastic machining. With the increasing use of plastics in all types of industries, including in medical devices, energy, electronics, and even in the aerospace industry, this is also a deciding factor for many OEMs as to the best machine shop.

    To find out more about the differences at JBC Machine, contact us today at (920) 779-4075, or use the website form to request a quote online.

  4. Why Aluminum Machining is the Way Forward

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    The work of drilling and cutting to transform an unfinished piece of aluminum into a finished product is referred to as aluminum machining. Although the process can be complicated, it requires the application of powerful and precisely operating machinery to complete properly. Various industries benefit from this machining process, including energy, aircraft manufacturing, computer, and food packaging. At JBC Machine, we provide an extensive range of machining services for our customers, including those involving aluminum.

    As one of the most versatile metals on earth, aluminum can be found almost everywhere in daily life. The parts that comprise aluminum material possess a useful combination of characteristics – they are durable, lightweight, corrosion resistant, aesthetically appealing, and economical. Products made of aluminum are less expensive than other heavier metals in general due in part to the fact that they can be machined faster and also in many cases do not require additional finishing applications.

    CNC Aluminum Machining
    CNC machining is the most common method for machining aluminum. The system utilizes a computer file that directs the machine to carry out specific tasks based on a blueprint created through computer aided design. The programs involved are able to create 3D blueprints that are used to precisely manufacture parts.

    A rotating tool is used in a CNC machine that slowly moves over a metal piece, removing portions of the metal in creating the required shape based on the blueprint instructions. These machines are able to turn a block of aluminum into complex shapes in a cost-effective manner that produces quality results.

    Extracting Aluminum
    Regarding the extraction of aluminum from the earth, techniques have been developed for this extraction purpose. Machines have been manufactured that are able to extract ore from the ground with considerable speed, enabling high quantities of aluminum to be produced on a continual basis to match industrial requirements. Due to the fact that the metal is very soft, the right tools are required to cut and drill holes in aluminum. The softness of aluminum makes it highly workable, which is a distinct benefit for various applications involving this metal.

    For information about how our team at JBC machine can serve your aluminum machining needs, call us today at (920) 779-4075, use contact form to send us a message, or request a free quote on our website.