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  1. Make JBC Machine Your Aerospace Machine Shop

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    One of the challenges of being an OEM in the aerospace industry is the need to carefully choose providers for any parts and services that are outsourced. This not only ensures quality control in all parts, but it also verifies the provider is aware of the standards required in the aerospace industry and has the ability to manufacture parts to those specifications.

    At JBC Machine, we have a long history of working in the aerospace industry. As a focused aerospace machine shop, our team is committed to providing precision parts and components that meet all industry standards while also exceeding our customers’ expectations. To understand how we accomplish these goals, and why we should be your aerospace machine shop, here are three important considerations for any OEM.

    Our Focus on Quality Management Systems

    JBC Machine is certified to meet both AS9100D as well as ISO 9001:2015 standards. These are two different quality management system requirements that are essential in full system quality control. We are able to produce custom machined products under these certifications to meet the standards of both the industry as well as our OEMs customer satisfaction expectations.

    Experience and Capacity

    We originally started producing parts in 1985 as a one-person operation, but quickly moved into full production in 1991. We continued to increase in size, and we now offer two shifts of machinists, increasing our ability to handle both small and large orders through our shop.

    Our Proven Work History

    We are very proud to be able to say JBC Machine has been awarded the Gulfstream Veteran Owned Business of the year award three times since 2009. As a Gulfstream Aerospace vendor that is approved for the manufacturing of machined parts, we have the experience needed to handle any type of orders for the industry.

    To find out more about our aerospace machine shop services, call us today at (920) 779-4075.

  2. Machining Stainless Steel Applications and Handling Extraneous Rust

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    The process of stainless steel machining is utilized to cut sheets, plates, and bars into shapes with great precision for applications in industries such as automotive, paper, aeronautics, food packaging, retail, and shipping. Machining can be carried out through the use of CNC machines programmed with CAD/CAM software for the production of intricate parts.

    During this stainless steel machining process, an issue has arisen that, although seemingly insignificant, can potentially impose high costs. That issue is: extraneous rust. At JBC Machine, we implement an array of metal machining methods, including those involving stainless steel, to deliver exceptional solutions for our customers.

    The Problem of Extraneous Rust

    It is a challenging process to prevent tools from contacting surfaces of expensive components during the process of grinding. Depending on the material of the tool involved, extremely small particles are left on the surface and can eventually become visible as extraneous rust.

    In order to eliminate this issue, a particular procedure must be employed to prevent this issue from occurring. Our team at JBC Machine, we have the equipment and processes to inhibit the issue of extraneous rust associated with the stainless steel machining process.

    Stainless Steel Machining Challenges

    Machining stainless steel can be a difficult process. Compared to many other materials, stainless steel possesses low machinability. If it is not handled properly, stainless steel can wear hard on machines and tooling. When choosing the right shop to handle your stainless steel machining needs is essential, it is important to use one that has the experience and tools to perform the work effectively and prevent the problems associated with the development of extraneous rust.

    Stainless Steel Machining of Complex Shapes

    When stainless steel machining processes such as boring, 3D milling, threading, and turning are performed properly, precision work is the result. Our CNC lathes and VMCs allow us to manufacture precision components. Regardless of the requirements or the complex shapes involved, we can produce the exceptional quality products you need.

    At JBC Machine, we have the resources, personnel, and experience to handle your stainless steel machining application requirements, give us a call today at (920) 779-4075, complete our contact form, or ask for a free quote through our website.

  3. 3 Key Factors for the Best Aluminum Machining

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    Aluminum is easy to machine compared to certain other types of metals. There are a few factors that significantly affect the machinability of this metal, which we will explore below. At JBC Machine, we offer a wide array of machining services, including those involving aluminum machining, for various industrial applications.

    1. The Metal

    The metal itself, specifically its temper and its alloy, uniformity of mechanical properties, and microstructure represent the first factor. When it comes to machining consistency, the interior contents of the metal make the difference.

    2. The Machining Process

    The actual machining process is the second factor. This process includes the cutting tools, equipment, feed rates, cutting speeds, and lubricants involved.

    3. Material Processing

    The third factor involves material processing. This includes the heat treatment and alloy chemistry, die design, reduction ratio, extrusion process controls, and the press used in the extrusion of the aluminum.

    Chipping Characteristics

    Aluminum machinability ratings are tied to chipping characteristics. Tool forms can be specified from this information. The form of the chips is important as a result of the volume of the chips created during aluminum machining.

    During the process of machining aluminum, it is preferable to produce tight, short chips that will not interfere with tooling operations or damage part surfaces.

    Below are the machinability ratings for aluminum alloys that identify what is expected for chips and surface finishes:

    • A-rating: Excellent surface finish with very small chips
    • B-rating: Good surface finish with easily broken or curled chips
    • C-rating: Good surface finish with continuous chips
    • D-rating: Satisfactory finish with continuous chips
    • E-rating: Difficult-to-maintain finish with long, continuous chips

    Stronger and Harder Aluminum Alloys Result in Shorter Chips

    Most of the time, when the chips are shorter, it means the aluminum alloy is harder and stronger. This also means that extremely long chips are produced by pure aluminum and soft wrought alloys. If you intend to machine these alloys, it is necessary to perform certain tasks in advance, such as adding chip breakers to the tools.

    The types of aluminum alloys that are the most ideal for machining include alloying elements with low melting temperatures. This feature helps in the production of shorter chips, which are preferred.

    To learn how our machining professionals at JBC machine can help you with your aluminum machining requirements, give us a call today at (920) 779-4075, complete our contact form, or request a free quote on our site.

  4. How Precision CNC Machining Services Can Help Businesses

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    Many parts today call for close tolerances and are made for a wide range of purposes. This includes threading, turning, milling, and other operations. When you do business with precision CNC machining services like JBC Machine, it can help your company in many ways.

    Less Waste

    Our CNC machining services are designed to produce less waste, which is sometimes caused by human error. However, since much of the machining process is automated and computer controlled, there is less room for mistakes. We have experienced machinists on the job. They have been providing high-quality services for many years. When you create less waste, your productivity rises, and you become a more efficient shop. This saves money, and we can pass the savings on to you, in the form of affordable machine shop services.

    Fast Turnaround Times

    Do you need your parts quickly? Thanks to modern technology, we can deliver what you need in the shortest time possible. In fact, we have two shits working to make sure your materials get to you when you need them. Your customers appreciate quick turnaround times, and it brands you as a company to be trusted.

    Exceptional Quality

    Precision CNC machining services give you high-quality because once a program is entered, the machine follows it and does not make mistakes. Each piece comes out the same, so there is no deviation in the quality precision parts you receive. When you are known for supplying quality parts, your business name becomes synonymous with quality.

    Perfect Prototypes

    Research and development can quickly consume even the most generous budgets because you never know what to expect. However, when you come to JBC Machine for prototyping services, you receive models which function as actual parts. This gives you the most accurate results from your testing procedures. To see how we can help your business grow, call (920) 779-4075 today.