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  1. What is the Difference Between Turning, Drilling and Milling Operations?

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    When it comes to machining, a number of operations must occur in predetermined sequence to obtain the best results possible. Here we cover a few of these operations – turning, drilling, and milling. Machining is a highly versatile process in the manufacturing arena. Various types of materials may be machined using the three methods mentioned above. At JBC Machine, we offer exceptional quality turning, drilling, and milling capabilities to help our customers meet their industrial requirements.

    Turning

    With turning operations, the workpiece is rotated as the cutting tool travels in a linear direction. This produces a cylindrical shape. Often with turning operations, a lathe is the preferred machine to use.

    As with many machining operations, turning is carried out either automatically or manually. Manual turning operations do require constant supervision. However, automatic turning operations do not. Through the use of CNC, all of the necessary movements, tooling adjustments, and speeds are programmed, with these instructions delivered to the lathe for completion of the task. C&C enables the completion efficient and consistent production runs.

    Drilling

    Drilling produces a round hole in a workpiece. A tapping or drill press machine performs drilling operations. However, drilling can also be handled with a milling machine. When machining a workpiece, chips are the waste material produced during the machining process. The way the drill bit is shaped enables chips to fall away from the workpiece.

    Leading-off or drifting is reduced when the drill bit is placed perpendicular to the workpiece. For greater precision, before drilling, center drill operation can be added. Angular drilling is often required and requires a special work-holding tooling. Additional drawing options include the use of multiple axes with a CNC machine or the rotation of the head on a manual machine.

    Milling

    With milling, multiplayer rotary cutters are often used to eliminate material from a workpiece. The two major types of milling operations are peripheral milling and face milling. Peripheral milling cuts deep slots, gear teeth, and threads. Face milling cuts flat bottomed cavities and flat surfaces into the workpiece using a feed that can be either vertical or horizontal.

    In one of two ways a workpiece may be cut in one of two ways. The climb milling method feeds the workpiece in the direction of the cutter rotation, and this is the desirable method for CNC milling operations. Conventional milling feeds the workpiece in the direction opposite cutter rotation, and this method is recommended when using manual milling equipment.

    After a workpiece is already machine, milling is used as a secondary process to help define features of the workpiece, including slots, contours, pockets, and holes, and provide a finishing coat.

    To learn how we can serve your turning, drilling, and milling requirements, give our team in a call today at (920) 779-4075, use our contact form, or send us a request for a free quote.

  2. Advantages of CNC Machines Over Other Options

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    Conventional and manual machines certainly provide certain benefits when it comes to fabrication manufacturing processes. However, CNC machines offer superior capabilities when compared to other options. At JBC Machine, we utilize high-quality CNC machining to deliver vital solutions to our customers on a consistent basis. Some of the reasons why you can benefit from CNC machines for the production of your products and parts are touched upon below.

    Mass Reproduction Possible

    If you need to make one single item as a custom piece, conventional machining may work just fine. However, if you need mass-produced products, all manufactured to identical specifications, CNC machining is the ideal option. A company that offers CNC machining can program its machines to produce the same cuts with precision in a repeated basis. With conventional machinery, the operator needs to have sufficient experience to manufacture the same pieces – and in this case, there are still likely to be slight differences between the parts.

    CNC Software Increases Your Production Options

    You can benefit from more production options through the advanced software utilized by CNC machining companies. These companies can update their software as necessary to enhance a CNC machine’s capabilities. However, in order to enhance the capabilities of conventional machinery, time and money replacing parts are involved. Or, it may be necessary to purchase an entirely new conventional machine.

    Prototyping Requirements

    The CNC software operated by CNC machining companies allows a simulation of the production of a product concept. A prototype does not necessarily have to be produced, which involves time and money. Prototype revisions are not necessary either except through the use of the software. Production time can be reduced by weeks or months through this process. If prototypes are physically made, they can be made and revised faster through the use of CNC machinery brand through the use of other conventional options. CNC machines definitely offer a significant advantage when it comes to prototyping requirements.

    For information about how we can help you with your product production needs, call our team today at (920) 779-4075, use our contact form to send us a message or request a free quote right on our website.

  3. Signs Of Quality Machine Shop Services

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    In almost any area where there is industrial manufacturing, production, and fabrication services, there are also machine shops. This is true in smaller communities and rural areas across the country, and it is also true in major cities.

    Choosing the best machine shop services for your specific production needs is crucial as an OEM. Relying on JBC Machine as a partner in your business means you can focus on expanding your customer base and growing your market, while our shop provides the quality parts and components required.

    There are several signs you are working with quality machine shop services. We offer these benefits to all of our customers, from those with small or prototyping orders to our customers that order high volume orders on an ongoing basis.

    Commitment to Customer Service and Satisfaction

    JBC Machine has always offered machine shop services that are focused on customer satisfaction and service. We have voluntarily become certified as an ISO9001:2015 and AS9001D registered company, which further demonstrates our commitment to customer service and quality management throughout our machining processes.

    Increasing Growth

    The best machine shops are always growing in the services they provide, the equipment they have on the floor, and the ability to meet the needs of their customers from different industries.

    We are a growth-focused company, and we offer two shifts with journeyman machinists working to ensure both quality as well as full production capabilities. We also offer the latest in cutting edge technology and equipment that helps to keep the costs of production as low as possible for our customers while also continually increasing quality and precision services.

    Of course, offering a full scope of machining services is also the sign of a quality machine shop. With our experience in working with customers in different industries, using metals and specialty materials in simple to complex processes, we offer our customers the best machining possible. To discuss your machining needs, talk to us today at (920) 779-4075.

  4. The Benefits Of Having Options In Threading Operation Machines

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    One of the advantages our customers have in working with the team at JBC Machine is our experience with all machining processes and equipment. This is invaluable as it allows our highly trained and experienced machinists and engineers to not only choose the most cost-effective way to create parts but to also choose the right equipment or machining system for the specific application.

    This is true in any type of machining service, but it is also a very practical consideration in any threading operation. Matching the equipment we select with the type of hole required, the order volume, and even the specifics of the job allows our team to provide the best prices and the shortest order turnaround time while still maintaining the highest levels of precision, quality control, and customer satisfaction with our work.

    Manual or CNC

    We can provide either an operator controlled type of threading operation or one that offers CNC precision threading. Both are exceptional options and provide threaded parts and components to the exacting specification of both the industry standards as well as to the standards or tolerances required by our customers.

    The manual engine lathes or vertical milling machines are typically used in prototyping or small volume orders, and they can also be used for highly customized types of projects. The use of CNC lathes or CNC vertical milling machines is often the best option for high volume orders where precision threads are also essential.

    We also offer vertical machining centers and 5 Axis Mori Seiki Turning Centers. We determine the best machine and system in conjunction with our customers, and we build in quality control with each operation.

    Through either a manual or CNC threading operation, our team can produce any type of threading, including OD and ID, tapered threads, and specialized ACME or trapezoidal threads. Our equipment can produce standard, metric, or English threads.

    To find out more, give us a call at (920) 779-4075, or contact us through the website form.