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  1. CNC Plastic Machining: Common Types Of Plastics In Use

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    Machine shops use a variety of materials when producing components. While the major material is undoubtedly metal, plastic is also in common use. At JBC Machine, we use both metal and plastic in producing high-quality components for diverse industries. In CNC plastic machining, we have the choice of several different types of plastics.

    Common Plastic for Machining
    Plastic components are available for various industrial concerns. They serve the interests of the aerospace, energy, medical, oil and gas, medical and water treatment companies, to name a few. CNC plastic machining can work with a variety of plastics. While the types of this material are quite extensive, at JBC Machine, our machinists work daily with the following common plastics:

    • Acetal (POM): A thermoplastic, this material is characterized by several desirable properties including
      • Good fatigue life/wear resistance
      • Low sensitivity to moisture
      • High resistance to both chemicals and solvents
      • Good electrical properties
      • High strength and toughness

      They are similar to nylon when it comes to applications including gears, bearings and engineering parts.

    • Nylon: Nylon rod, sheet, and tubes are used for their toughness, resistance to wear and abrasion, and durability. This is a general-purpose engineering material consisting of specific grades for specialty applications.

    • Ultra-high molecular weight polyethylene (UHMWPE): This lightweight plastic is resistant to stain, wear, odor, solvent, and chemicals. Because it meets the requirements of the FDA, USDA, and 3-A Dairy, most applications serve the food and beverage industry.

    These are not the only plastics but are three popular types.

    CNC Plastic Machining
    JBC Machine works with metals, but not exclusive. We utilize CNC plastic machining to address the needs of certain customers. Yet, whether the choice of materials is metal or plastic, we are confident our cross-trained and highly qualified staff are capable of easily using one of our many processes to achieve the results your company demands.

  2. Where to Turn for the Right Turning Service

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    If you need turning operations for your business, it is important to find the right people for the job. When searching for turning services, consider working with a company that has a solid reputation and uses advanced technology and high-quality lathes. Doing so, you’ll find turning operations that provide affordable services with flawless results.

    What Are Turning Services?

    Turning operations involve processes that remove outer layers of metal to shape it for certain functions. The tools that are used for turning are lathes and other types of machinery. More advanced operations employ computer technology in turning, such as Computer Numerical Control processes. The machinery turns the object at high speeds while it cuts away at extra material with a sharp instrument.

    Do You Need Turning Services?

    Turning is required to shape certain component parts. The process is usually needed to make rotational parts as well as those with irregular and unique shapes. Prototypes often require turning as part of the production process as well as shafts and fasteners. Turning is not needed only during production but also to refine objects to make them smoother, more attractive and durable. If you are producing items that have specialty parts or components with unusual shapes, you may need turning services.

    Selecting the Best Turning Services

    Look for a reputable company that offers turning operations for the kind of materials you produce. Ask others in your industry what turning services they use or do research online. A representative from the company should talk you through the entire process and answer all questions with clarity. Discuss the type of job you need to be done, the size, and the price. Do some comparison shopping to find turning operations that are ideal for your company.

    Machines and Processes

    When looking for turning services, consider what kind of engine lathes are used. You may want to look at the machines which should operate at a selection of speeds and execute numerous processes. The company you work with should employ engine lathes, 4-axis and 5-axis models, and specialized turning centers. Ask about the kind of software and programs the company uses. AutoCAD is a popular design software that can be used in the planning phase of the turning process. Catia is also a robust 3D design software program that is often used for planning turning services. GibbsCAM is another very successful and versatile software. It is used to write the programs utilized by CNC equipment to perform multiple tasks including turning operations.

    If you are interested in turning services for your business, contact us at JBC. We’ve provided machining services since 1985 and would love to discuss turning solutions for you with our great technology and lathes.

  3. Stainless Steel Machining: Can it Boost Your Business?

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    The invention of steel changed the world, and stainless steel is perhaps the most useful structural material in the modern world. Making products out of stainless steel requires specialized equipment and expertise, but it’s more accessible than many people imagine. Here are a few ways stainless steel machining can help businesses both large and small.

    Prototyping

    Creating a product on paper is exciting, and fleshing out plans is essential for bringing products to the market. However, it’s important to try out your product before manufacturing large numbers, and creating prototypes is essential for testing ideas. Stainless steel machining provides a means of producing early versions of your products and ensuring they’re ready to be brought to the market.

    Manufacturing

    Additive manufacturing, which includes 3D printing, has become popular in recent years. However, the process is slow and can be difficult to scale up. Furthermore, additive manufacturing limits your material choices and can’t provide the tight tolerances of machining processes. Stainless steel machining is still the optimal way to create stainless steel products economically and to tight tolerances, and experts believe it will remain the best manufacturing process for the foreseeable future.

    Upscale Products

    Many companies focus on wood, plastic, glass and other materials, especially in the early phases of releasing products. However, steel is still considered a premium material due to its strength and durability. In some fields, there’s more money to be made using premium materials, and stainless steel machining is a great way to try out a material that will attract attention and command a higher price point.

    In-House Tools

    Among other uses, stainless steel is a popular material for tools, and having the right tools can give a business an edge over the competition. Companies working in certain niches may find that tools are simply unavailable or are prohibitively expensive. Machining lets companies create the tools they need to work as effectively and efficiently as possible, and working with a professional machining company can transform a company’s day-to-day operations.

    New materials are coming to the market at a rapid pace. However, steel, and stainless steel, in particular, is still the optimal solution for many areas, and it will remain an invaluable tool. Fortunately, stainless steel’s popularity makes it more affordable than many imagine, and working with the right professionals can let businesses try it out for both small- and large-scale manufacturing. If you have any questions about how stainless steel can help your business, contact JBC Machine to learn about your options.

    Call us regarding your stainless steel machining needs at (920) 779-4075 or fill out a quote form on our website.

  4. Creating a Partnership with Your Custom Machine Services Provider

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    Custom machine services allow you to follow the development of new products from the engineering stage to prototype and on to full production. The signs of an excellent machine shop are precision work, on-time delivery, and top-level customer service. When looking for a custom shop, it is important to do your homework and find the best fit for your needs. The best professional machine shops can take an idea from its earliest stages all the way to production in a seamless manner.

    From Engineering to Prototype

    Production of new products can be a nerve-wracking process, and having the right custom machine partner by your side can make all of the difference. Precision lathe work and milling require well-maintained machinery as well as fully-trained and dedicated machinists.

    A full-service custom machine shop will be able to deliver excellent results regardless of the material, shape, or size in which you require your product. A top machinist will be able to create exactly what you need without a blueprint or prototype. In fact, the best machinists can produce exactly what their customer needs without any drawings at all.

    A Custom Machine Services Provider

    Customer service is a key part of any business relationship, and with the intricacies inherent in custom machine services, it is vital to choose a machine shop that provides excellent work and service. Full-service shops will be able to provide drilling, boring operations, 3D milling, engineering, turning and threading operations.

    Utilizing a full-service shop will ensure that all future projects can be handled under the same roof and will help to keep customers from having to engage vendors with overlap in their services. Considering your machine shop as your partner is a reflection of your trust in their ability to meet all of your precision cutting needs.

    Machine maintenance is also crucial for custom jobs, as the equipment must be kept up to precision standards in order to deliver perfect results. There is no room for error in custom machine cutting, and professional custom shops keep their machines running at top-level. Top shops also keep pace with the industry’s many technological advances.

    Production Materials

    Full-service custom machine services providers can work with most any material including a variety of metals and plastic. Plastic can be a low-cost material that many machining professionals are embracing due to its versatility and cost-effectiveness; recent improvements to this material are also helping to grow its popularity.

    Bronze and aluminum, along with stainless steel, are often used in custom machining. Having the best materials and machinery is just the first part of offering custom machine services, as the machinist can make the difference between an excellent job and one that is sub-par.

    If you are looking for the best quality custom services available in the Hortonville area, please give us a call at (920) 779-4075 today to discuss your custom job with our expert machinists. Founded by John Harvey in 1985, our family-owned business is here to serve you!

    Request a Quote on your Machining Project Today.