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  1. 4 Reasons To Turn To JBC Machine For Custom Machining Services

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    When it comes to working with production partners, JBC Machine strives to provide the best quality services for all of our customers. This includes those that require a small volume single order or those that may order large volume orders on a regular basis.

    We treat all of our custom machining services customers with the same care and attention to detail. This is part of our company philosophy and has been since we first opened our doors over 30 years ago.

    There are several different reasons why our customers continue to use our services. To provide some insight, here are four important points we include in all of our custom machining services.

    We Work to Exceed Expectations

    We can work to any precision tolerances and specifications required by our clients. Our goal is to ensure every part and component that we machine will meet or exceed your standards. Our quality control systems ensure precision production for orders that include any of our machining services.

    Capacity and Scalability

    Unlike some of the companies offering custom machining services, we have the capacity to grow with your business. Utilizing the latest in equipment and cutting-edge technology, we can increase production to meet your needs and your delivery schedule.

    Cutting-Edge Technology and Equipment

    At JBC Machine, we have always placed a priority on expertise and the best in equipment. While this is a cost to the business, it is also the way that we provide the innovative and cost-reducing production options that our customers have come to expect.

    Superior Customer Service

    Our customers are not just invoices or orders. We take the time to provide the top level of customer support and satisfaction, ensuring that our customers are fully informed about their options in the order.

    To learn more about the benefits of working with JBC Machine, call us today at (920) 779-4075 to discuss your next machining project.

  2. Preparing For A Successful Thread Operation: Gaging The Results

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    To be successful in a threading operation, operators have to consider a variety of issues and potential problems. One essential component of the process is measuring. Failure to consider this and make a serious measurement error can be very costly in time, materials and production. Many ways are available to measure effectively the pitch of the threads. At JBC Machine, our machinists know that one of the ways of accomplishing this is to select the right gage.

    What Is a Thread Gage?
    In threading operations, an operator may refer to the tool for measuring the pitch or lead of a screw thread or tapped hole accordingly as a thread gage or pitch gage. While not a precision device, it allows quick categorization. The second critical part of a thread is the pitch diameter. This can be accurately measured using special thread wires and a micrometer or a pitch mic. Other quick methods for determining if the pitch diameter is in tolerance include:

    • Threaded ring gage
    • Threaded plug gage

    These kinds of gages don’t give an exact value for the pitch diameter of the thread, but they are a quick way to tell if the product is good or bad. They are typically used in a production setting with a high volume of parts.

    Gage Selection: Know the Thread Form
    Picking the right gage requires the operator understands specifically the thread form. Consider whether it is a thread pitch (distance from the peak of one thread to the next) or TPI (threads per inch). The former refers to metric fasteners; the latter is only applicable to American fasteners

    The thread form can fall under any of the following governing bodies:

    • ANSI/ASME – American National Standards Institute/ American Society of Mechanical Engineers
    • ISO – International Organization for Standardization
    • JIS – Japanese Industrial Standards
    • API (American Petroleum Institute)
    • DIN – German institute for standardization

    Before utilizing any form of threading chart or devise, our machinists ascertain the customer’s specifications for this particular threading operation. Knowing that information will make sure we, at JBC Machine, can easily conform to the requirements in terms of size, shape and geometric stipulations.

    Threading Operation
    A threading operation is challenging. It demands gage accuracy. At JBC Machine, our highly experienced and knowledgeable machinists understand the complexities of your project. They will work with you to ensure every aspect meets your specifications. The result is a premium product with design and specification integrity delivered efficiently and on time.

  3. CNC Plastic Machining: Why Has It Become So Popular?

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    Plastic is a wonderful material for a wide range of applications. It’s easy to work with, and its lower cost compared to metal and other materials makes it an increasingly common choice. Here are a few reasons to consider plastic for your next products and why CNC plastic machining is becoming such a popular option.

    Complex Geometries

    Other materials and manufacturing processes can be great for relatively simple items. However, many manufacturing choices also have significant limitations, especially when it comes to complex geometries. Harsh angles and detailed elements, in particular, present challenges. When using CNC plastic machining, it’s possible to create more complex items, making it a flexible option.

    Consistency

    In some fields, tight manufacturing parameters are essential for ensuring products can meet their demands. With CNC plastic machining, extremely low tolerances are possible. Even if other manufacturing options may seem less expensive at first, it’s important to consider the cost of products that don’t meet tight specifications.

    Surface Properties

    For some applications, it’s important for plastic to have a clean and smooth look, and smoothness can lead to less friction, creating better efficiency and less wear. When using other manufacturing processes, it’s sometimes necessary to polish the surface, which can cause a product to fail specifications while adding to development costs. When using CNC machining, your plastic will have a smooth feeling and clean look right away.

    Widespread Use in Industry

    In the past, plastic was used primarily in consumer goods, and it didn’t have a reputation for strength. Over the decades, however, plastics have changed considerably, and their advantages mean they’ve made progress in fields from aircraft design to electronics. Although it’s not the right choice for every task, many businesses are surprised to see just how valuable switching to plastic can be.

    Cost Savings

    When creating a product, it’s important to consider all manufacturing options. Even if you don’t have previous experience with CNC plastic machining, it’s worth taking a look, as modern technology, including computer controls, have made it more affordable than in the past.

    Choosing which material to use for your products is essential. Just as important is choosing the right manufacturing process. Although it’s been around for some time, plastic has only started becoming popular in a number of fields, and plastic machining, in particular, is driving its adoption.

    Knowing how CNC plastic machining works can help you determine if it’s right for your needs, and it may not be! Please reach out to us at JBC Machine to explore your options.

  4. An Aerospace Machine Shop And Technology

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    JBC machine offers machining services to a wide selection of industries. However, we do specialize in the customization and highly demanding work of the aerospace industry. As a qualified and recognized aerospace machine shop, we understand the need for precision. Accuracy is imperative a critical factor when machining components for aircraft. This is why we hire highly skilled staff looking to continuously train on the best technology possible as we regularly upgrade equipment.

    Technology and Machining

    Technology is a wonderful tool for ensuring the safety of our employees and the quality of our products. If a tool malfunctions or is incorrect for the job, errors occur. This can result in lost time and decreased productivity. Overcoming and/or preventing such errors from occurring is integral to machine shops. One means of accomplishing this is through installing appropriate and suitable equipment.

    At our aerospace machine shop, we utilize several advanced technologies to ensure the gratification of all our customers’ demands. By stressing CNC machining, we can control the outcome with precision and accuracy. Among our arsenal are the following:

    • OKK VB53 Die Mold Machine: Frequently used in the 3D milling process, it creates meticulously precise and detailed 3D parts
    • 5 axis Mori Seiki turning centers: These provide excellent turning and drilling capabilities
    • AutoCAD, Catia, and GibbsCAM: Our programmers use these to design and produce to craft the drawings and models you require to make your project possible

    In addition, JBC uses CNC lathes, engine lathes, mills and other quality vertical machining centers (VMCs).

    Aerospace Machine Shop

    Machine shops can enhance product/service quality and consistency by installing the latest, suitable equipment. By ensuring our employees have access to training and the most efficient technology possible, our aim at JBC Machine is to maintain our reputation as a producer of high-quality components. As an approved Gulfstream aerospace machine shop, we are always working with our customers to prove we can deliver the specified precise and highly accurate components on time, within exacting replicability and inside of the stated budget parameters.